Asia popular copper/brass rod upcasting machine, copper wire making machine, copper tube continuous casting machine. The copper rod upcasting machine includes a line frequency induction furnace, continuous casting machine, rack of directive wheels, tension device, two-stroke coiler, cooling system, electric system, feeding system and measure temperature system and so on.
The line frequency induction furnace includes furnace body, furnace frame and inductor. The shell of the furnace is made of welded steel, inside part is made of casted refractory brick and quartz sand. Furnace frame is used for propping up the whole furnace, it is fastened on the foundation by ground bolt, inductor composed of the coil, water jacket, iron core and copper channel.
The high voltage side of the inductor(primary) includes the coil with cooling water, the voltage could be adjusted from 90V-420V(holding furnace is 90V-380V), the low voltage side of the inductor(secondary)includes short-circuited copper channel, after electrifying, it will produce big current in the copper channel with the action of electromagnetism induction, and melt the copper channel and also melt the cathode at the same time.
Water jacket and coil all need to be cooled by water, the water can be recycling used, and is supplied by the cooling water system.
The main part to realize the continuous upcasting which includes the traction system, the level tracking system and the crystallizer, the structure is gantry four pillars.
The traction system includes two units of the servo motor, reducer and traction rolling wheel, it could make 0-600 times high-speed interval motion and make the copper rod come up through the traction rolling wheel, each unit of the traction system could drive pair traction rolling wheel, and drag copper rod separately. The automatic level track system could ensure that the crystallizer is in the stable depth in the copper liquid, and to make sure the producing is continuous.
The crystallizer could freeze the copper quick into solid-state by cooling it and realize the heat exchange, each crystallizer can be changed and be controlled separately without any influence of other cry stalkers' normal working.
The output frame is set up on the upper part of the casting machine. It includes the platform, the support, the vertical guide wheel and roller. It separates and feeds the casted rods into each double head take up the machine without influencing each other.
The water cooling system is an independent water recycling system which supplies the cooling water for the crystallizer, the water jacket and the induction coil. It includes one 200M2 water pool, water pump, pipelines and the cooling tower. It ensures that the inlet water temperature is around 20-35℃, the flow rate is about 50m3. For a good heat exchanging effect, the user needs to prepare the water to soften the device.
The double head takes up machine includes the traction roller, the cooling device and the coiling plate. Each unit of the take-up machine includes four or three motors controlling the two sides of the take-up device for two rods, the max coiling weight is 3.5ton.
The electric control system includes the power system and controlling system. The power system supplies the power to each inductor through several power panels. The control system assures the normal producing, the recording and displaying of the data. The detailed recording and displaying information is inductor voltage, current, furnace temperature, water temperature(including the crystallizer water temperature), traction speed and traction distance etc.
Put copper cathode over the furnace by the lifting system for baking→Adjust the feeding speed according to the casting speed. Feed the copper cathode into the melting furnace for melting (charcoal to be used for avoiding oxidization) → copper liquid flows into the transition part (charcoal is still needed to avoid oxidization) → Copper liquid flows into the holding furnace → Copper liquid flows into the crystallizer to be copper rods → copper rods enter into traction device for upward movement → Go through the output frame →copper rods go through the distribution frame (to separate each rod) → copper rods go through the tension frame ( to control the take-up speed) → copper rods go through the take-up machine.
Established in 1994, specialized in developing and producing casting copper machinery and equipment for more than 20 years. We have always keep innovation, high efficiency, energy saving and safety as our important production indicator .we can provide professional and complete production design according to customer's requirement, from factory resource allocation to machine’s installation, debugging, machine operation videos and professional after-sale service steam, and can also provide qualified engineering technicians for machines installation and debugging overseas .
Nowadays our products have been selling to all around the world. The main areas are Africa (Algeria,Egypt,Morocco,South Africa,Tunisia etc.); Asia(Bangladesh,India,Iran,Pakistan,Turkey,Vietnam,Sri Lanka etc.); Europe(Russia,Poland,Spanish,Ukraine,Denmark etc.); North America(Mexico,Guatemala etc.); South America(Argentina,Bolivia,Chile,Peru,Venezuela etc.) and so on.
We with a professional engineering department which can provide you with a full range of solutions:
1.The brass/copper/bronze bar and brass/copper/bronze tube production line machinery
2.Ball valve/brass fitting production line
3.Door hinge production line
4.Brass lock/Padlock/key production line
5.Copper wire upcasting production line
6.Cabinet hinge production line
7.Ball bearing drawer slide production line
8.Brass/Aluminium ingots production line Machinery and so on.
More machinery working videos, please browses our YouTube Channel:
We Can Provide You:
- Professional service will be provided
- We can supply foundation layout and arrangement diagram
- After-sales service provided, we will send engineers to your factory to install and debug the machines
- Competitive price & good quality for you
- Our machines are easy operation and maintenance
- Lower investment
- Steady performance
- Products are customized for different needs
- Production capability can be adjusted according to customers' request
- Low energy consumption
As a professional and experienced manufacturer in China, we can supply designing, manufacturing, installation and commissioning of the equipment with "turn-key" service. We can also design, manufacture and revamp other non-standard equipment according to the requirements of users.
Please send us more information about your project, we would like to give you our proposal immediately after getting your details. Sincerely welcome you to come and visit our plant.
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